What is the best choice for efficient drill core storage?
Internal Space Utilization
Wooden Core Box (Canadian Standard)
- 3 channels of 1.5 m each → 4.5 m of core per box
- 1 wooden spacer per channel (3 total)
- Each spacer occupies 5 cm
- Total lost space: 15 cm per box
- Actual usable length: 4.35 m
- Capacity loss: 3.33%
CORE CASE Tray
- 4 channels of 1 m each → 4 m per tray
- 1 Core Shock per channel (4 total)
- Each Core Shock occupies 1 cm
- Total lost space: 4 cm per tray
- Actual usable length: 3.96 m
- Capacity loss: only 1%
Depth-Based Comparison (100 m, 300 m, and 500 m)
Even though fewer wooden boxes are used over the course of a drilling campaign, the wooden-box system results in significantly more core loss.
For a drilling program of 100,000 meters:
- More than 2,438 meters of core are lost when using wooden core boxes.
- This is equivalent to 610 boxes “wasted” — boxes that would be saved by using the CORE CASE tray system.
This loss results in:
- More boxes to transport
- Higher logistical costs
- More storage space required in the core shack
- More time and effort spent on handling and organization
The Lid as a Box vs. the Lid as a Lid
With Core Case, the lid is used strictly as a lid, never as a box, allowing for a ratio of 1 lid for every 15 boxes. This drastically reduces both cost and transport volume.
Even when using the same number of boxes, Core Case requires up to 15 times fewer lids, generating significant savings.
Core stacking and core shed
In mining, where every detail matters for ensuring safety, efficiency, and sample integrity, the stacking of core boxes becomes a strategic issue.
When boxes do not align properly, as happens with many options on the market, the result is a misaligned, unstable, and risky stockpile.
Credits: Mining.com | ngu.no | centuryglobal.ca
Helicopter TEST
We conducted a real-world demonstration comparing a stack of wooden core boxes with a stack of CORE CASE trays.
Watch the video and see the difference for yourself.
One person, easy load
Load capacity is nothing without safety
Core Case trays are lighter and more ergonomic, reducing physical strain and the risk of injury. While many workers still lift 27–34 kg boxes several times a day — above the 23 kg safe limit recommended by NIOSH/CCOHS — our trays help protect workers’ health and make these tasks more accessible to women and smaller-built individuals.
Dividers
- Average savings of ~15 cm per box
- In a 500 m drill hole, this represents 9 boxes saved solely from using Core Shock
- Reduced risk of sample loss
- Improved ergonomics
- Greater durability
- Zero biological risk (wood can attract insects, fungi, and other contaminants)
Conclusion
Wooden core boxes played an important historical role in the development of mining and in the storage of drill core samples. They offer reasonable durability in cold climates, such as Canada, and can be manufactured locally even when the origin of the timber is unknown. However, when examined in depth, especially over the long term, they reveal a series of limitations that affect cost, safety, data quality, and sustainability.
The list of disadvantages is extensive, and any mining company should evaluate them carefully. For this reason, we have compiled 16 reasons demonstrating why the Core Case tray represents a technological leap forward: a premium product, created by a geologist, made from 100% recycled material, 100% RFID-traceable, and engineered to deliver higher operational efficiency and continuous sustainability. With full traceability, the Smart Case strengthens QA/QC practices and supports compliance with global reporting standards such as NI 43-101 and JORC.
NO ONE TAKES CARE OF YOUR CORES LIKE CORE CASE
From an environmental standpoint, the issue is even more critical. Using wood to manufacture core boxes leads to deforestation, habitat loss, and direct impacts on local wildlife, in addition to increased CO₂ emissions throughout the production chain. Given these consequences, it is no longer acceptable to rely on solutions that contribute to such impacts when superior, safer, and truly sustainable alternatives exist.
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